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JL Wrangler Rear Control Arms & Track Bar Install -- Core 4x4 Crawl Series

Spence installs the Core 4x4 Crawl Series rear control arms, track bar, and end links on a JL Wrangler four-door. Covers arm length settings for a 3.5-inch lift, the Johnny Joint alignment technique, torque specs, and why the Crawl Series is the top-tier choice for trail and daily use.

If you drive a JL Wrangler on trails, rocks, or Moab slickrock, the factory rubber-bushed rear control arms and track bar are the weak link in your suspension. Limited articulation, cracking bushings, and fixed arm lengths that cannot compensate for a lift or spring change all hold back what the JL platform is capable of. The Core 4x4 Crawl Series rear control arms and track bar for the JL are built with 5/16-inch wall tubing and Johnny Joints at both ends — the thickest, most flexible option in the Core 4x4 lineup, designed specifically for serious off-road use.

In this video, Gabby and Spence from Core 4x4 install the full Crawl Series rear suspension kit on a JL Wrangler four-door that sees regular trail duty in Moab and doubles as a daily driver. This is the second episode in a complete build series — in the first video they installed the front control arms, springs, and prepped the front axle. Here they cover the rear: removing the factory arms, dropping the axle for taller springs, setting arm lengths, installing the rear track bar, and bolting on new Crawl Series end links.

 
 

Fitment: Jeep JL Wrangler 2018–present (2-door and 4-door) | Rubicon and non-Rubicon

Gabby and Spence from Core 4x4 standing in front of the gray JL Wrangler on the shop lift before the rear control arm and track bar install

The Crawl Series: Why It Is the Top Tier for the JL

Core 4x4 offers multiple tiers for the JL Wrangler. The Crawl Series (formerly called tier four) is the most capable option they make. Here is what sets it apart:

  • 5/16-inch wall tubing — thicker than any other tier in the lineup, built to handle rock impacts, hard landings, and side-loading on off-camber terrain
  • Johnny Joints at both ends — full articulation in every direction with zero binding, no bushing preload, and no need for a strict grease schedule
  • Double-threaded adjustability — both ends thread in and out so you can fine-tune arm length while the arms are on the vehicle
  • Adjusting end goes to the body side — on the control arms the adjuster faces the frame for easy access. On the track bar, the adjusting end goes to the axle side for clearance around the exhaust

Spence chose the Crawl Series for this JL because the Jeep goes to Moab regularly and is also daily driven. The 5/16-inch wall tube and dual Johnny Joints give the durability and flexibility this kind of use demands. If you manage to bend or break one of these, as Spence says in the video, you are probably in a lot more trouble than just a broken control arm.

Spence at the workbench with the full Core 4x4 Crawl Series rear control arm kit laid out in red powder coat, showing the upper and lower arms, track bar, Johnny Joints, and hardware kit for the JL Wrangler

The Kit: What You Are Installing

The full rear Crawl Series kit for this JL install includes:

  • Two lower rear control arms — Crawl Series, 5/16-inch wall, Johnny Joints at both ends, double-threaded adjustable
  • Two upper rear control arms — same construction, same adjustability
  • One rear track bar — Crawl Series, adjustable, with the adjusting end oriented to the axle for exhaust clearance
  • Crawl Series end links — Johnny Joints on both sides for more flexibility and durability than factory rubber end links
  • Hardware kit — upgraded bolts and hardware (optional purchase, factory hardware also works)

They are also installing taller rear springs as part of this build to raise the ride height, which requires dropping the axle further than a control-arm-only swap.

Spence at the workbench with the Crawl Series rear control arms laid out, showing the red powder-coated arms with Johnny Joints and the upgraded hardware kit beside them

Removing the Factory Rear Suspension

Before installing the new arms, the entire factory rear suspension needs to come apart. Because this build also includes taller springs, Spence and Gabby disconnected more than you would for a simple arm swap:

  • Wheels off
  • Upper and lower factory control arms removed
  • Factory track bar removed
  • Rear shocks disconnected
  • E-brake cable disconnected
  • Sensors and breather tube disconnected
  • Axle dropped to remove factory springs and install taller replacements
Note: If you are only replacing the control arms and track bar (no spring change), you do not need to disconnect the e-brake, sensors, or breather tube. Those steps are only necessary when dropping the axle far enough to swap springs.
Spence under the JL Wrangler on the lift disconnecting the rear suspension components, with the Falcon shock and rear axle visible

Setting Arm Lengths for the JL Rear

Since this JL is getting a 3.5-inch lift on a four-door, the arm lengths need to be set longer than factory. Spence gives specific starting points for the rear:

ComponentStarting Length (eye to eye)
Lower rear control arms20-1/4 inches (stock starting point: 20 inches)
Upper rear control arms18 inches (stock starting point: 17-1/2 inches)

Spence went slightly longer than the base dimensions because the owner prefers a stretched look with the taller springs. The double-threaded design means you can dial arm length in or out after installation to fine-tune ride quality and pinion angle.

How to Measure Adjustable Arms Correctly

When setting the length of a double-threaded adjustable arm, the Johnny Joints at each end must be parallel — both facing the same direction. If one joint is cocked or rotated, your eye-to-eye measurement will be off. Spence recommends:

  1. Use a big screwdriver, bolt, or vise to rotate any cocked joint until it lines up with the other end
  2. Set both arms on a flat surface (table or workbench)
  3. Check for gaps under the joints — if both ends sit flat with no rocking, the joints are parallel
  4. Pull your measurement at that point
  5. Lock the jam nuts to hold the length during install
Spence at the workbench with the Crawl Series control arms, explaining how to align the Johnny Joints parallel before measuring eye-to-eye length

Installing the Rear Control Arms and Track Bar

With the new springs in place and the axle repositioned, Spence bolts in the new Crawl Series arms. The adjusting end faces the body (frame) on the control arms and the axle on the track bar. All four control arms and the track bar bolt directly into the factory mounting points with no modification required.

After the arms and track bar are in, Spence installs the Crawl Series end links. These have Johnny Joints on both sides (top and bottom) instead of factory rubber bushings, which allows significantly more articulation and eliminates the binding that rubber end links create at full droop or compression.

Gabby and Spence under the JL Wrangler inspecting the newly installed red Crawl Series rear control arms, taller springs, and track bar on the rear axle

Torque Specs for the JL Rear

With everything in place, torque all hardware to spec. Here are the values Spence uses for the JL rear:

ComponentTorque Spec
Control arm bolts (all four arms) and track bar125 ft-lbs
End link bolts65 ft-lbs
Upper arm jam nuts200 ft-lbs
Lower arm jam nuts250 ft-lbs

If you purchase the Core 4x4 hardware kit, use those values. If you reuse factory hardware, follow factory torque specs for the bolts — but the jam nut torque values remain the same regardless of which bolt kit you use.

Pro tip: Because Johnny Joints use independent crush sleeves, you can torque everything with the Jeep on the lift at full droop. The crush sleeve is not fused to the joint, so when you set the Jeep down, it finds its own neutral position with zero preload. This is a major advantage over rubber or polyurethane bushings, which must always be torqued at ride height.
Spence under the JL Wrangler checking the newly installed red Crawl Series rear control arms near the rear axle with a tape measure to verify arm length

What Comes Next: Front Finish, Steering, and Alignment

This video covers the rear only. In the next episode of this JL build series, Spence and Gabby will finish the front — installing the steering (drag link), making adjustments to the front track bar, and getting the Jeep ready for a professional alignment. The rear track bar may also need minor tweaking once the wheels are on and the Jeep is on the ground, which they will address in that next video.

Tools Required

  • Floor jack and jack stands (or a lift)
  • Socket set (factory bolt sizes for your year model)
  • Torque wrench (up to 250 ft-lbs minimum)
  • Ratcheting wrenches (for tight spaces around the axle)
  • Large crescent wrenches or pipe wrenches with cheater bar (for jam nuts)
  • Tape measure (for setting eye-to-eye arm lengths)
  • Penetrating fluid (PB Blaster or similar)
  • Flat-blade screwdriver or bolt (for aligning Johnny Joints during measurement)
  • Spring compressor (if replacing springs at the same time)

Why Upgrade Your JL Wrangler Rear Suspension?

The factory JL rear control arms and track bar use rubber bushings that limit articulation, wear out over time, and cannot be adjusted for a lift or spring change. Upgrading to the Crawl Series solves all three problems:

  • Full articulation: Johnny Joints rotate freely in all directions without binding, giving you significantly more wheel travel on rocks and uneven terrain.
  • Adjustability: Double-threaded arms let you dial in the exact length for your lift height, pinion angle, and wheelbase. No cutting, no shimming.
  • Durability: 5/16-inch wall tubing and Rock Jock Johnny Joints handle rock impacts, hard landings, and sustained off-road abuse that would destroy factory rubber bushings.
  • No preload: Independent crush sleeves mean you can torque at any suspension position without creating bushing memory or premature wear.

Frequently Asked Questions

Only if you are also replacing the springs. If you are doing a control-arm-only swap (no spring change), you can remove and install one arm at a time without dropping the axle. In this video, the axle was dropped because taller springs were also being installed as part of the build. For a simple arm replacement at stock height or with existing springs, you do not need to disconnect the e-brake, sensors, or breather tube.

The Crawl Series (formerly tier four) is the most durable and flexible option Core 4x4 offers. It uses 5/16-inch wall tubing and Johnny Joints at both ends of every arm. Lower tiers may use thinner wall tubing or have a Johnny Joint on one end and a rubber or poly bushing on the other. The Crawl Series is designed for vehicles that see serious off-road use, rock crawling, or frequent trail riding like Moab.

Yes. Core 4x4 Johnny Joints use independent crush sleeves that are not fused to the joint housing. You can torque at any suspension position — full droop, ride height, or anywhere in between — without creating bushing preload. When you lower the Jeep, the crush sleeve rotates to its new neutral position. This is one of the main advantages over rubber or polyurethane bushings, which must always be torqued at ride height to avoid premature failure.

Spence recommends starting at 20 inches eye to eye on the rear lowers and 17-1/2 inches eye to eye on the rear uppers as a baseline at 3.5 inches of lift on a four-door JL. For this build, he went slightly longer (20-1/4 inches lower, 18 inches upper) for a more stretched look. Because the arms are double-threaded, you can fine-tune the length after installation by threading the adjusting end in or out without removing the arm from the vehicle.

On the control arms, the adjusting end goes to the body (frame) side for easy access. On the rear track bar, the adjusting end is oriented toward the axle specifically for clearance around the exhaust pipe. Routing it the other way would put the threaded adjuster too close to the exhaust, making adjustment difficult and risking heat damage to the threads.

Related Content

Shop JL Wrangler Parts

Fitment: Jeep JL Wrangler 2018–present (2-door and 4-door, Rubicon and non-Rubicon). Questions: sales@core4x4.com | (385) 375-2104

Shop the Parts in This Guide

Continue the Build

JL Wrangler Front Drag Link & Track Bar Install — Crawl Series Steering & Suspension Finale
Episode 3 of the JL Wrangler build — front drag link, track bar, tie rod, Crawl Series end links, and the buddy-steer trick for easy track bar alignment.
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